Ali HakamControls / Mechanical / Systems Back to selected work

01 / Subvision Robotics

ZIMA subsea rover

Organisms growing on ship hulls increase drag and fuel use. We’re developing ZIMA, which we believe is the world’s first robot built to prevent this buildup with UV-C light. The rover combines magnetic swerve drive with close-range treatment.

My role
Founder, CEO & technical lead
Period
Mar 2024 – present
Team
12 people
Stage
Prototype development

Prototype footage & simulation

Prototype water test · Footage from the Subvision project film.
Hardware assembly · Electronics, treatment hardware, and internal wiring.
Simulation · Proposed hull coverage and motion.
Underwater hardware · Camera view of the prototype.

Watch the source project film ↗

01 / Mechanical design

Chassis and drive design

I designed the chassis and drive layout and worked on the subsea swerve gearboxes. Three independently steered drive modules sit around a hexagonal frame, with a compliant central support wheel.

The robot is tethered and supervised. Magnetic wheels provide attachment; the UV-C hardware is intended to treat the hull before heavy growth develops.

ZIMA CAD assembly showing the chassis, three-point drive layout, and integrated modules
CAD assembly · Chassis, drive modules, and subsystem layout.
Rendered ZIMA rover against a ship hull, showing the overall chassis and drive layout
Concept render · Intended hull-mounted configuration.
02 / Power & systems integration

Electrical integration

I led ZIMA’s system architecture and electrical integration, coordinating the electrical team’s detailed power design with the mechanical, controls, and communications interfaces.

Tether
125 m
Conversion constraint
600 W
Power distribution
24 V / 12 V / 5 V

Power architecture

The full-scale prototype combines three magnetic swerve-drive modules, six ESCs, UV-C treatment hardware, embedded compute, and Ethernet-over-tether communications. I coordinated the interfaces around a high-voltage DC tether and cascaded Vicor DCM3714 and Bel VFK600 converters.

Onboard supply rails
RailLoads
24 VPropulsion: three T500 drive motors
12 VThree T200 steering motors and approximately 24 ft of UV-C lighting
5 VCompute and sensing electronics

Integration & bring-up

My system-level work covered branch power budgets, DC fusing, current monitoring, connector and insulation limits, grounding, and staged startup of capacitive motor-controller loads. I coordinated the motors and ESCs with Jetson Nano compute and Fathom-X communications, with ACS37800 selected for current sensing.

Packaging requirements included an 8-inch subsea enclosure, an estimated 100 W internal heat load, and an operating-temperature target below 50°C.

Electrical assembly · Wiring and integration around the open enclosure.

Commissioning

I led fault isolation for converter restart cycling, examining long-tether impedance, source current limiting, ESC capacitance, and converter protection behavior. Final power commissioning, protection coordination, and representative-hull testing remain in progress.

03 / Sensing & control

Controls & autonomy

I evaluated sensor options and control methods for ZIMA, helping set the team’s direction for motion control and autonomy.

I lead this work across the team, connecting sensor selection and control methods to the rover’s software, actuation, and integration plans.

04 / Testing & status

What has been tested.

We have built and tested prototype hardware in the water. The footage above shows that hardware; the coverage sequence is a simulation.

Hardware calibration, operation on representative hulls, and UV-C treatment performance still need validation.

I lead the 12-person team across mechanical, electrical, sensing, and testing work, and coordinate subsystem integration and test planning.

More about Subvision ↗

Exhibition & team context

Subvision Robotics booth at Web Summit, with prototype hardware and demonstration screens
Subvision at Web Summit · Presenting ZIMA and demonstrating the prototype.

Presenting ZIMA

At Web Summit, I presented ZIMA and demonstrated our prototype. I pitched to investors and walked investors and industry partners through the technology, our progress, and our development plans.

Team awards and entrepreneurship support are collected in the homepage recognition section.

View recognition & support ↗
Open original ↗